Waste Water Treatment / Purification Working Model – Factory Setup with Pump & Paper Cups

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This model shows how wastewater from a factory can be collected, treated, and purified through multiple stages — just like in real treatment plants — using sedimentation, filtration, and disinfection processes powered by a small motor pump.

Materials Required:

Base Setup:

  • Cardboard / Thermocol board (for mounting everything)
  • Mini water pump (DC 3V–12V motor pump or aquarium pump)
  • Plastic pipe/tube (to connect water flow between cups)
  • Small factory model (made from cardboard or paper box, with cotton smoke for realism)
  • 4–6 paper cups or plastic glasses (for each treatment stage)
  • Dirty water (mix of mud, detergent, small pieces of paper, and oil)

Purification Materials:

  • Gravel (large pebbles)
  • Sand (medium and fine layers)
  • Activated charcoal (for removing color and odor)
  • Cotton or filter paper (for fine filtration)
  • Chlorine tablet or a drop of diluted bleach (optional, for disinfection demo)

Decoration:

  • Paint, markers, labels for each stage
  • Chart paper, glue gun, scissors, tape
  • Small LED light (optional for “factory effect”)

Step-by-Step Construction:

Step 1: Prepare the Base

  • Take a large cardboard base.
  • Mark out the layout — place the factory model on one corner and line up 5–6 paper cups next to it to represent treatment stages.
  • Label each stage: Screening → Sedimentation → Filtration → Disinfection → Clean Water.

Step 2: Create the Factory Model

  • Make a small rectangular “factory building” from cardboard.
  • Add a small chimney using a rolled paper tube with cotton on top (for smoke).
  • Cut a hole at the bottom of the factory to attach a pipe — this will act as the wastewater outlet.
  • Connect the outlet pipe from the factory to the first paper cup (Screening Chamber).

Step 3: Setup the Paper Cups (Treatment Stages)

  • Line up 5 paper cups on the base slightly inclined, so water flows from one to the next through small connecting pipes.
  • Connect each cup with small straws or flexible tubing near the top rim to allow overflow to the next stage.

Step 4: Stage 1 – Screening

  • Place a small piece of wire mesh or plastic net inside the first cup.
  • This removes large particles like leaves, paper, or debris when water passes through.
  • Label it “Screening Chamber.”

Step 5: Stage 2 – Sedimentation Tank

  • In the second cup, pour the dirty water from Stage 1.
  • Allow it to settle so heavier particles sink to the bottom.
  • You can add a divider (half-cut cardboard) to make it look like a tank.
  • Label it “Sedimentation Tank.”

Step 6: Stage 3 – Filtration Unit

Use 2 or 3 paper cups stacked vertically or connected with tubes to form a multi-layer filter:

Cup 1 (Bottom):

  • Fine gravel and small stones.

Cup 2 (Middle):

  • Coarse sand → fine sand layer.

Cup 3 (Top):

  • Activated charcoal → cotton or filter paper.

As the pump moves water upward, it will pass through each layer, getting cleaner at every stage.
Label this section as “Filtration Unit.”

Step 7: Stage 4 – Disinfection Unit

  • The filtered water flows into another cup (Disinfection Stage).
  • Add one drop of diluted chlorine solution (for display only — don’t drink).
  • Or use a small UV LED light to demonstrate modern purification.
  • Label this “Disinfection Chamber.”

Step 8: Stage 5 – Clean Water Collection

  • The last cup collects the purified water.
  • Label it “Clean Water Outlet.”
  • Show the difference by placing this clean cup beside the dirty water sample from the start.

Step 9: Water Circulation Using Pump

  • Connect the mini water pump at the last stage to recirculate the clean water back to the factory inlet (creating a full water loop).
  • Use transparent tubing for visual clarity.
  • Power the pump with a 9V battery or USB adapter for safe demonstration.
  • When switched on, the dirty water from the factory flows through each stage and returns clean — creating a working model with continuous flow!

https://www.youtube.com/@howtofunda

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